Face Gear Clutch

Precision Custom Face Gear Clutch - 5-Axis CNC Machining

Ganyuan Factory has focused on manufacturing face gear clutches for over 20 years. Relying on high-precision CNC equipment and professional heat treatment processes, we strictly control the accuracy of the face gear profile, the hardness of the meshing surface, and the axial fit tolerances to ensure precise engagement, rapid response, and long-term durability in power transmission and disengagement.

 

Product description

Production Type Customized production and processing Material stainless steel
Workmanship CNC lathe machining, five axis CNC machining, polishing Applied to Mechanical components, etc
Size

D180*90

 

 Proofing time

7-15
Precision

±0.02mm

 Do you want to make a sample Yes

OEM/ODM

OEM ODM CNC machining services

 Place of Origin Dongguan, China
type Manufacturers/factories and trading companies Main products Numerical control part; Processing parts; stainless steel parts
Management system certification

ISO 9001:2015

 Production capacity

 100000

CNC Precision Face Gear Clutch Machining Experts

As a core clutch and torque transmission component in mechanical transmission systems, the machining accuracy and meshing performance of the face gear clutch directly affect the smoothness of power engagement, torque transmission efficiency, and service life of the equipment. We specialize in the research and development and manufacturing of various face gear clutches. Relying on advanced multi-axis CNC equipment and professional gear machining processes, we provide high-precision, high-torque, and high-reliability clutch solutions for automotive transmissions, construction machinery, industrial transmissions, aerospace, and other fields.

Professional CNC Face Gear Clutch Machining Technology

We are equipped with five-axis CNC machining centers, high-precision CNC gear shapers, and dedicated forming grinders. Using a dedicated gear machining tool system, we can machine various precision face gear clutches with outer diameters of φ50-φ500mm, 6-120 teeth, modules of 1-8, and precision levels reaching ISO 6 or higher. Through optimized multi-process collaborative machining strategies and online measurement technology, the tooth profile error is ensured to be no more than 0.008mm, the tooth direction error controlled within 0.006mm, the tooth surface roughness to Ra0.8μm, and the end face runout of the gear ring controlled within 0.01mm.

High-Quality Materials and Heat Treatment Processes

High-quality alloy steels such as 20CrMnTi, 40Cr, 42CrMo, GCr15, and 65Mn, along with spring steel, are selected, combined with advanced heat treatment processes such as carburizing and quenching, high-frequency quenching, and tempering. By precisely controlling heat treatment parameters, a tooth surface hardness of HRC58-62, a hardened layer depth of 0.8-1.5mm, and a core toughness of HRC30-40 are achieved. For different operating conditions: 20CrMnTi deep carburizing is used for automotive transmission clutches; 40Cr combined with high-frequency quenching is used for engineering machinery; 42CrMo alloy steel is used for high-torque applications; and GCr15 bearing steel is used for high-speed clutches.

Advanced Processes Overcome the Challenges of Face Gear Machining

The manufacturing of face gear clutches faces technical challenges such as controlling the precision of the face gear profile, ensuring tooth direction consistency, and correcting deformation during heat treatment. We have effectively solved these challenges through innovative processes: employing CNC forming grinding and online compensation technology to control tooth profile errors within 0.005mm; utilizing high-precision indexing and grinding processes to ensure tooth direction consistency; and employing PVD coating technology to increase the tooth surface hardness to over HV2000.

 

Our CNC precision face gear clutches are widely used in important fields such as automotive synchronizers, engineering machinery shifting mechanisms, aerospace transmission systems, agricultural machinery power output, and machine tool transmission mechanisms. With professional face gear machining technology and extensive experience in heat treatment, we are committed to providing every customer with the highest quality face gear clutch products, using precision manufacturing technology to provide reliable clutch and torque transmission guarantees for mechanical transmission systems.

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

2D inspection equipment

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied

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Five axis CNC workshop

The factory covers an area of approximately 2000 square meters and has mastered core processing technologies. Equipped with high-end precision production equipment, CNC precision: CNC lathes, five axis CNC, four axis CNC, stamping equipment, die-casting equipment, and other 2.5-dimensional testing equipment.

We strictly control every step from design drawings to finished product delivery. Select high-quality aluminum alloy materials such as 6061 and 7075 to ensure that the parts have excellent strength, lightweight, and corrosion resistance. Our processing accuracy can reach ± 0.01mm, which can perfectly meet the requirements of complex structures, precise hole positions, and high standard surface treatments (such as anodizing, sandblasting, conductive oxidation, etc) .

For surface treatment, our suppliers have been cooperating with us for many years. They have rich experience and are familiar with each other's quality requirements. Stable quality and greater assurance. For example, heat treatment, painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment, hardening, laser marking, etc. can be carried out according to customer requirements. Aluminum alloy surface.

Commercial packaging:

1. Plastic bag+color box+cardboard box+pallet；

2. Industrial packaging；

3. Plastic pipes+cardboard boxes+pallets; Plastic bag+kraft paper+cardboard box+pallet; According to the customer's requirements.

Frequently Asked Questions:

Q1: Where can I obtain product and price information?

A1: Send us an inquiry email and we will contact you as soon as we receive your email.

 

Q2: How long can I get the sample?

A2: Depending on your specific project, it usually takes 3-7 days.

 

Q3: What kind of information do you need to quote?

A3: Please provide product drawings in PDF format. It would be better to provide them in STEP or IGS format.

 

Q4: What are the payment terms?

A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for you to verify, and then you can pay the remaining balance. We can accept small batches.

 

Q5: How to deliver?

A5: We deliver the goods through a courier company.

 

Q6: Are you a trading company or a factory?

A6: We have 17 experienced engineers, over 50 employees, and nearly 3000 square meters of factory space.

 

Q7: What if we don't have the drawings?

A7: Please send your samples to our factory so that we can replicate and provide a better solution. If you send us pictures or drafts of dimensions (length, height, width), we will create CAD or 3D files for you.

 

Q8: Can we get some samples before mass production?

A8: Of course you can.

 

Q9: Is it safe to send you my drawings?

A9: Of course .

 

Q10: Can I learn about the operation of my product without going to your company?

A10: We will provide a detailed production plan and send a weekly report with digital images and videos to display the processing progress.

 

A11:  If the quality of the products you produce is poor, will you issue a refund?

Q11: In fact, we will not take the risk of producing low-quality products. At the same time, we produce high-quality products until you are satisfied.

Two dimensional testing

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