Flange Seats
Custom-made Precision CNC-machined Flange Seats for 5-Axis Parts
Ganyuan Factory has focused on flange seat manufacturing for over twenty years. Relying on high-precision CNC equipment and professional testing technology, we strictly control flange flatness, mounting hole accuracy, and fit tolerances to ensure stable support and reliable sealing in pipe connections and equipment installation.
Product description
| Production Type | Customized production and processing | Material | stainless steel |
| Workmanship | CNC lathe machining, five axis CNC machining, polishing | Applied to | Mechanical components, etc |
| Size |
D180*90
|
Proofing time |
7-15 |
| Precision |
±0.02mm |
Do you want to make a sample | Yes |
|
OEM/ODM |
OEM ODM CNC machining services |
Place of Origin | Dongguan, China |
| type | Manufacturers/factories and trading companies | Main products | Numerical control part; Processing parts; stainless steel parts |
| Management system certification |
ISO 9001:2015 |
Production capacity |
100000 |
High-Precision Milling and Turning Solutions for Professional Flange Seats
As a critical connection and support component in mechanical equipment, the flange seat's precise mounting datum, complex multi-faceted features, and reliable load-bearing capacity directly determine the assembly accuracy and operational stability of the equipment. We specialize in providing advanced milling and turning machining services for various flange seats. By integrating high-precision turning and complex milling into a single-clamp integrated manufacturing process, we provide customers with flange seat component solutions that combine superior geometric accuracy, excellent load-bearing performance, and high consistency.
Technological Breakthroughs and Process Innovations in Flange Seat Manufacturing
Traditional flange seat machining typically requires turning the flange plate on a lathe before transferring it to a milling or drilling machine to machine side holes, locating grooves, and other features. Multiple clamping operations are not only inefficient but also make it difficult to guarantee the perpendicularity of the flange end face to the mounting hole system, the positional accuracy between the holes, and the coaxiality of the flange's inner and outer circles. Our milling and turning technology completes all precision machining processes in a single clamping operation, integrating flange datum turning, multi-faceted milling, precision hole system machining, and sealing structure forming into a continuous process.
Integrated Manufacturing Capabilities for Flange Seats
We leverage a high-precision multi-axis milling and turning center and a high-rigidity fixture system to achieve efficient and high-precision integrated molding of various flange seats:
Precision Reference Turning: High-precision turning of the flange's outer diameter, inner hole, end face, and locating stop establishes a stable reference for all subsequent feature machining. Surface roughness can reach below Ra0.4μm, and end face flatness is controlled within 0.01mm.
Multi-face Composite Feature Milling: Through precise indexing of the worktable and multi-axis linkage, precision milling of mounting planes, locating grooves, reinforcing ribs, weight-reducing cavities, and irregular contours on all sides of the flange seat is completed in one operation, ensuring the precise spatial positional relationship of each feature.
High-Precision Hole and Thread Machining: Precise drilling, reaming, and tapping of all mounting through holes, threaded holes, locating pin holes, oil passage holes, and sealing threaded holes on the flange. Hole position accuracy can reach ±0.015mm, and thread pitch diameter accuracy meets the 6H standard.
Our comprehensive quality assurance system for flange seats
We have established a rigorous quality control system that matches the requirements of precision fasteners. In addition to online inspection, we are equipped with professional equipment such as high-precision coordinate measuring machines, roughness testers, and roundness testers. We not only conduct 100% inspection of all mating dimensions and geometric tolerances of the flange seats, but also rigorously verify the flatness of the end face, the positional accuracy of the mounting holes, the dimensional accuracy of the sealing groove, and the surface integrity. We ensure that every flange seat delivered is not only a dimensionally accurate connecting element, but also a high-quality core component that is reliable in load-bearing capacity, provides a tight seal, and meets the requirements of high-end equipment.
Company Profile
We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.
5-axis CNC workshop
Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.
Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.
2D inspection equipment
Product Packaging
Packaging Details
- Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
- Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
- According to the requirement of customer.
FAQ
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won't release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied
