Stainless Steel Pinion Gears

Precision CNC Machining of 5-Axis Stainless Steel Pinion Gear Components

We specialize in the five-axis precision machining of stainless steel pinion gears, equipped with high-end five-axis CNC machine tools and professional testing systems. From micro-tooth profile design to mass production, we provide end-to-end manufacturing services, ensuring that each gear possesses precise meshing performance, excellent wear resistance, and long-term corrosion resistance, meeting the stringent requirements of high reliability and durability for miniature transmission systems.

 

Product description

Production Type Customized production and processing Material stainless steel
Workmanship CNC lathe machining, five axis CNC machining, polishing Applied to Mechanical components, etc
Size

D180*90

 

 Proofing time

7-15
Precision

±0.02mm

 Do you want to make a sample Yes

OEM/ODM

OEM ODM CNC machining services

 Place of Origin Dongguan, China
type Manufacturers/factories and trading companies Main products Numerical control part; Processing parts; stainless steel parts
Management system certification

ISO 9001:2015

 Production capacity

 100000

Precision Manufacturing Technology and Core Advantages of Stainless Steel Pinions

As a core component of precision transmission systems, the manufacturing precision of stainless steel pinions directly determines the motion accuracy, torque transmission efficiency, and service life of the equipment. In key fields such as precision instruments, stainless steel pinions, with their excellent corrosion resistance, superior structural strength, and sanitary surface properties, have become indispensable core transmission components under harsh working conditions.

Core Technical Characteristics of CNC Machining of Stainless Steel Pinions

1. High-Precision Tooth Profile Composite Forming Technology

Modern stainless steel pinions, based on meshing principles and dynamic simulation optimization, employ involute, cycloidal, or composite tooth profile designs to achieve smooth meshing and precise transmission within a limited space. Five-axis CNC machining centers, through a combination of precision hobbing and milling processes, accurately transform the complex tooth profiles in the digital model into solid tooth shapes, controlling the tooth profile shape error within JIS Class 0 precision, adjacent pitch error less than 0.002mm, and tooth surface roughness below Ra0.4, ensuring precise fit and low-noise operation of micro-module gears.

2. Dedicated Machining System for Stainless Steel Materials

Targeting the material properties of different grades of stainless steel such as 304, 316L, 17-4PH, and 440C, the CNC system automatically matches the optimal cutting parameters through a dedicated stainless steel process database. High-performance coated tools and high-pressure cooling technology are employed to effectively control work hardening, achieving an ideal tooth surface free of burrs and burns during precision gear hobbing.

3. Dimensional Consistency Control Technology for Microstructures

Stainless steel pinions are often designed with miniature shaft diameters, thin-walled structures, and precision internal holes, requiring extremely high machining accuracy. CNC machining utilizes high-precision spring collets and online measurement compensation technology to complete the precision machining of tooth profiles, shaft diameters, and internal holes in a single setup. Shaft diameter tolerances are controlled within IT5 accuracy level, and internal hole roundness is less than 0.002mm, ensuring precise fit between the pinion and bearings/shafts.

 

The CNC precision manufacturing of stainless steel pinions, through achieving precise forming of high-precision tooth profiles, optimization of stainless steel material processing depth, and guarantee of dimensional consistency of microstructures, successfully transforms advanced transmission design concepts into highly reliable transmission components. This technology not only embodies the modern pursuit of both corrosion resistance and high precision in precision transmission, but also provides key core component support for long-term reliable operation in harsh environments, driving small module gear technology to continuously advance towards higher precision, stronger corrosion resistance and longer life.

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

2D inspection equipment

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied

ꁆ ꁇ

Five axis CNC workshop

The factory covers an area of approximately 2000 square meters and has mastered core processing technologies. Equipped with high-end precision production equipment, CNC precision: CNC lathes, five axis CNC, four axis CNC, stamping equipment, die-casting equipment, and other 2.5-dimensional testing equipment.

We strictly control every step from design drawings to finished product delivery. Select high-quality aluminum alloy materials such as 6061 and 7075 to ensure that the parts have excellent strength, lightweight, and corrosion resistance. Our processing accuracy can reach ± 0.01mm, which can perfectly meet the requirements of complex structures, precise hole positions, and high standard surface treatments (such as anodizing, sandblasting, conductive oxidation, etc) .

For surface treatment, our suppliers have been cooperating with us for many years. They have rich experience and are familiar with each other's quality requirements. Stable quality and greater assurance. For example, heat treatment, painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment, hardening, laser marking, etc. can be carried out according to customer requirements. Aluminum alloy surface.

Commercial packaging:

1. Plastic bag+color box+cardboard box+pallet；

2. Industrial packaging；

3. Plastic pipes+cardboard boxes+pallets; Plastic bag+kraft paper+cardboard box+pallet; According to the customer's requirements.

Frequently Asked Questions:

Q1: Where can I obtain product and price information?

A1: Send us an inquiry email and we will contact you as soon as we receive your email.

 

Q2: How long can I get the sample?

A2: Depending on your specific project, it usually takes 3-7 days.

 

Q3: What kind of information do you need to quote?

A3: Please provide product drawings in PDF format. It would be better to provide them in STEP or IGS format.

 

Q4: What are the payment terms?

A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for you to verify, and then you can pay the remaining balance. We can accept small batches.

 

Q5: How to deliver?

A5: We deliver the goods through a courier company.

 

Q6: Are you a trading company or a factory?

A6: We have 17 experienced engineers, over 50 employees, and nearly 3000 square meters of factory space.

 

Q7: What if we don't have the drawings?

A7: Please send your samples to our factory so that we can replicate and provide a better solution. If you send us pictures or drafts of dimensions (length, height, width), we will create CAD or 3D files for you.

 

Q8: Can we get some samples before mass production?

A8: Of course you can.

 

Q9: Is it safe to send you my drawings?

A9: Of course .

 

Q10: Can I learn about the operation of my product without going to your company?

A10: We will provide a detailed production plan and send a weekly report with digital images and videos to display the processing progress.

 

A11:  If the quality of the products you produce is poor, will you issue a refund?

Q11: In fact, we will not take the risk of producing low-quality products. At the same time, we produce high-quality products until you are satisfied.

Two dimensional testing

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