Precision engineering machinery custom five-axis milling aluminum mirror tube parts

For over two decades, Ganyuan Factory has been dedicated to the manufacturing of aluminum mirror tube parts. Relying on high-precision CNC equipment and optical-grade surface treatment technology, it strictly controls the coaxiality of the tube body, the smoothness of the inner wall, and the precision of the assembly interface, ensuring that the mirror tube is both lightweight, highly rigid, and has excellent optical stability.

Product description

CNC Precision Aluminum Barrel Part Processing Expert

Aluminum barrel parts, as the core structural components of optical instruments and precision measurement equipment, their processing accuracy and surface quality directly affect the clarity of imaging and the stability of the system. We focus on the research and manufacturing of various aluminum barrel parts, relying on advanced multi-axis CNC equipment and professional optical component processing techniques, to provide high-precision, high-coherence, and high-stability barrel solutions for the optical instrument field and other related fields. 

Professional CNC aluminum barrel part processing technology

We are equipped with five-axis processing centers, high-precision CNC lathes and dedicated deep hole processing equipment. We use a dedicated aluminum processing tool system and can process various aluminum barrel parts with diameters ranging from φ5 to φ200mm， lengths within 300mm， wall thicknesses ranging from 0.8 to 15mm， and precision grades up to ISO 5. Through optimized multi-process collaborative processing strategies and constant temperature control technology， we ensure that the coaxiality error of the inner and outer circles does not exceed 0.005mm， the cylindricality of the inner hole is controlled within 0.003mm， the end face runout is 0.002mm， and the surface roughness is achieved at Ra0.4μm. 

High-quality aluminum alloy materials and surface treatment

We use aerospace-grade aluminum alloy materials such as 6061-T6, 7075-T651, and 2024-T4, combined with advanced surface treatment processes such as hard anodizing, micro-arc oxidation, black oxidation, and coating. For different application requirements: The precision microscope tube uses 6061-T6 combined with black hard anodizing to eliminate internal reflection light; the camera lens tube selects 7075-T651 combined with matte black oxidation; the astronomical telescope tube uses 6061-T6 combined with coating to reduce friction. 

Advanced technology overcomes the processing difficulties of the barrel

The processing of aluminum barrel parts faces technical challenges such as thin-wall deformation control, deep hole accuracy guarantee, and surface finish requirements. We have effectively solved these problems through innovative techniques: using stress release and vacuum adsorption technology to control the roundness of thin-wall parts within 0.005mm; through the combined rolling and honing process to improve the surface roughness of the inner part to Ra0.2μm; and using electrolytic polishing technology to eliminate the processing lines on the inner wall. 

Our CNC precision aluminum barrel parts are widely used in high-precision fields such as microscopes, telescopes, camera lenses, etc. With professional optical component processing technology and rich experience in precision manufacturing, we are committed to providing each customer with the highest quality aluminum barrel products, and using precision manufacturing technology to offer reliable imaging support for optical systems.

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

2D inspection equipment

Product Packaging

Packaging Details

1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
3. According to the requirement of customer.

   

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied