Double-ended stud bolts
High-precision 5-axis CNC lathe non-standard custom machining and manufacturing of double-ended stud bolts
Ganyuan factory has focused on double-ended stud bolt processing for over twenty years. Relying on high-precision CNC equipment and professional testing processes, we strictly control the thread accuracy, coaxiality, and material properties at both ends to ensure that the bolts possess excellent tensile strength, anti-loosening performance, and corrosion resistance.
Product description
| Production Type | Customized production and processing | Material | stainless steel |
| Workmanship | CNC lathe machining, five axis CNC machining, polishing | Applied to | Mechanical components, etc |
| Size |
D180*90
|
Proofing time |
7-15 |
| Precision |
±0.02mm |
Do you want to make a sample | Yes |
|
OEM/ODM |
OEM ODM CNC machining services |
Place of Origin | Dongguan, China |
| type | Manufacturers/factories and trading companies | Main products | Numerical control part; Processing parts; stainless steel parts |
| Management system certification |
ISO 9001:2015 |
Production capacity |
100000 |
Double-ended studs: The Precision Link Connecting Two Ends
In mechanical assembly, piping connections, and structural fastening, double-ended studs, as a special fastening element, are an ideal choice for connecting two components and achieving double-sided fastening due to their threaded design at both ends. We focus on providing customers with high-quality products, from M3 miniature double-ended studs to M30 large double-ended studs, through five-axis precision machining technology, perfectly integrating connection reliability and manufacturing precision.
Five-Axis CNC Machining: Ensuring Precision Coaxiality of Threads at Both Ends
The core challenge in manufacturing double-ended studs lies in ensuring the precise coaxiality of the threads at both ends and the concentricity of the central shank with the threads. Our five-axis CNC machining center, through an innovative one-clamp machining process, can complete the integrated precision machining of the threads at both ends, the central shank, and all features of the bolt in a single clamping. This integral forming process not only ensures that the pitch accuracy, tooth profile integrity, and surface finish of the threads at both ends reach the highest standards, but more importantly, it guarantees that the coaxiality error between the threads at both ends is controlled within 0.02mm, providing a reliable guarantee for smooth screwing and uniform force distribution during assembly.
End-to-End Quality Control System
We have established a complete quality assurance system from raw material inspection to finished product testing. Based on the load requirements of different application scenarios, we carefully select high-performance materials such as carbon steel, alloy steel, 304/316 stainless steel, and titanium alloys. Each batch of raw materials undergoes spectral analysis, mechanical property testing, and microstructure inspection. During the production process, we are equipped with a thread comprehensive measuring instrument, a high-precision coordinate measuring machine, and a hardness tester to comprehensively inspect the thread accuracy, coaxiality of both ends, straightness, mechanical properties, and surface quality of double-ended bolts.
Innovative Processes and Surface Treatments
To address the specific needs of different working conditions, we have developed a series of innovative processes. Thread roll forming technology can increase bolt fatigue life by 300% without damaging the metal flow lines; the differential thread treatment technology at both ends can achieve different specifications, different tooth profiles, or different precision thread combinations on the same bolt according to actual needs. In terms of surface treatment, we offer various solutions such as galvanizing, chrome plating, and blackening, significantly improving the bolt's corrosion resistance, high-temperature resistance, or self-lubricating properties.
With five-axis precision machining as our core capability, we integrate materials science, mechanical analysis, and surface engineering technologies to provide customers with reliable, high-performance, and long-lasting double-ended bolt solutions. Choosing us means choosing reliable precision connections for your two-way connections.
Company Profile
We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.
5-axis CNC workshop
Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.
Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.
2D inspection equipment
Product Packaging
Packaging Details
- Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
- Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
- According to the requirement of customer.
FAQ
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won't release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied
