aluminum block

Precision five-axis CNC lathe manufacturing of custom-made aluminum block parts

Ganyuan Factory has focused on aluminum processing for over 20 years. Leveraging high-precision CNC machine tools and professional technology, we efficiently achieve precision milling, drilling, and forming of various aluminum blocks. We strictly control material selection, processing accuracy, and surface treatment to ensure that parts possess excellent lightweight characteristics, structural strength, and dimensional stability.

 

Product description

Production Type Customized production and processing Material aluminum
Workmanship CNC lathe machining, five axis CNC machining, polishing Applied to Mechanical components, etc
Size

D180*90

 

Proofing time

7-15

Precision

±0.02mm

Do you want to make a sample Yes

OEM/ODM

OEM ODM CNC machining services

Place of Origin Dongguan, China
type Manufacturers/factories and trading companies Main products Numerical control part; Processing parts; stainless steel parts
Management system certification

ISO 9001:2015

Production capacity

 100000

CNC Machining Endows Aluminum Blocks with New Performance Dimensions

In the trend of lightweighting and high strength development in modern manufacturing, aluminum blocks, with their excellent strength-to-weight ratio, good thermal and electrical conductivity, and superior machinability, have become the ideal substrate for many precision components. However, to transform the potential of aluminum materials into superior part performance, advanced machining processes are essential. As a precision machining company with over twenty years of professional experience, we continuously explore innovative applications of CNC machining technology in aluminum block processing, fully releasing the structural and functional value of this lightweight metal through systematic process optimization.

I. Multi-dimensional Forming Freedom: Precision Realization of Complex Structures and Thin-Wall Features

The plasticity of aluminum blocks and the multi-axis linkage capability of CNC machining form a perfect synergy. Our five-axis linkage machining center can cut aluminum blocks at any angle, achieving precision machining of complex geometric structures such as deep cavities, curved surfaces, and irregularly shaped channels that are difficult to achieve with traditional processes. Especially for topology optimization structures common in aerospace, precision instruments, and other fields, CNC technology can achieve a material removal rate of over 70% while ensuring mechanical properties, achieving the best balance between lightweighting and structural rigidity.

II. Microscopic Surface Control: A Leap from Machining Texture to Functional Surfaces

The surface quality of aluminum directly affects the fatigue strength, sealing performance, and subsequent processing effects of parts. We employ micron-level precision toolpath planning, combined with specialized aluminum alloy cutting tools and a constant-temperature cooling system, to consistently control the surface roughness within Ra 0.4μm. This high-quality machined surface not only reduces secondary polishing processes but also provides a perfect base for surface treatments such as anodizing, significantly improving the wear resistance and insulation properties of parts while achieving superior appearance.

III. Thermal Deformation Management: A Key Technological Breakthrough in Precision Stability

Aluminum alloys have high thermal conductivity, but still face the challenge of thermal deformation during high-speed cutting. We have established a cutting parameter optimization model, combined with real-time temperature monitoring and adaptive compensation technology, to control the temperature rise during processing within ±2℃.

In the field of precision manufacturing, aluminum blocks are transforming from traditional structural materials into functional platforms supporting innovative designs. Through continuous refinement of CNC machining processes, we have not only achieved precise shaping of complex geometries but also established deep synergy between materials science, structural mechanics, and manufacturing technology. Every aluminum part we process is a perfect culmination of lightweight design, structural efficiency, and manufacturing precision, providing solid yet lightweight support for the innovative development of high-end equipment.

 

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

2D inspection equipment

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied

Five axis CNC workshop

The factory covers an area of approximately 2000 square meters and has mastered core processing technologies. Equipped with high-end precision production equipment, CNC precision: CNC lathes, five axis CNC, four axis CNC, stamping equipment, die-casting equipment, and other 2.5-dimensional testing equipment.

We strictly control every step from design drawings to finished product delivery. Select high-quality aluminum alloy materials such as 6061 and 7075 to ensure that the parts have excellent strength, lightweight, and corrosion resistance. Our processing accuracy can reach ± 0.01mm, which can perfectly meet the requirements of complex structures, precise hole positions, and high standard surface treatments (such as anodizing, sandblasting, conductive oxidation, etc) .

For surface treatment, our suppliers have been cooperating with us for many years. They have rich experience and are familiar with each other's quality requirements. Stable quality and greater assurance. For example, heat treatment, painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment, hardening, laser marking, etc. can be carried out according to customer requirements. Aluminum alloy surface.

Commercial packaging:

1. Plastic bag+color box+cardboard box+pallet;

2. Industrial packaging;

3. Plastic pipes+cardboard boxes+pallets; Plastic bag+kraft paper+cardboard box+pallet; According to the customer's requirements.

Frequently Asked Questions:

Q1: Where can I obtain product and price information?

A1: Send us an inquiry email and we will contact you as soon as we receive your email.

 

Q2: How long can I get the sample?

A2: Depending on your specific project, it usually takes 3-7 days.

 

Q3: What kind of information do you need to quote?

A3: Please provide product drawings in PDF format. It would be better to provide them in STEP or IGS format.

 

Q4: What are the payment terms?

A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for you to verify, and then you can pay the remaining balance. We can accept small batches.

 

Q5: How to deliver?

A5: We deliver the goods through a courier company.

 

Q6: Are you a trading company or a factory?

A6: We have 17 experienced engineers, over 50 employees, and nearly 3000 square meters of factory space.

 

Q7: What if we don't have the drawings?

A7: Please send your samples to our factory so that we can replicate and provide a better solution. If you send us pictures or drafts of dimensions (length, height, width), we will create CAD or 3D files for you.

 

Q8: Can we get some samples before mass production?

A8: Of course you can.

 

Q9: Is it safe to send you my drawings?

A9: Of course .

 

Q10: Can I learn about the operation of my product without going to your company?

A10: We will provide a detailed production plan and send a weekly report with digital images and videos to display the processing progress.

 

A11:  If the quality of the products you produce is poor, will you issue a refund?

Q11: In fact, we will not take the risk of producing low-quality products. At the same time, we produce high-quality products until you are satisfied.

Two dimensional testing