Stainless steel double-row gears

High-quality stainless steel double-row gear parts, CNC 5-axis custom machining

 

Ganyuan Factory has focused on precision gear manufacturing for over 20 years, possessing leading technology in the processing of stainless steel double-row gears. Relying on high-precision CNC machine tools and coordinate measuring equipment, we strictly control tooth profile accuracy, axial positioning, and overall rigidity to ensure smooth transmission, strong load capacity, and long corrosion resistance of the double-row gears.

 

Product description

Production Type Customized production and processing Material

stainless steel
Workmanship CNC lathe machining, five axis CNC machining, polishing Applied to Mechanical components, etc
Size

D180*90

 

 Proofing time

7-15
Precision

±0.02mm

 Do you want to make a sample Yes

OEM/ODM

OEM ODM CNC machining services

 Place of Origin Dongguan, China
type Manufacturers/factories and trading companies Main products Numerical control part; Processing parts; stainless steel parts
Management system certification

ISO 9001:2015

 Production capacity

 100000

Stainless Steel Double-Row Gear Components: A Dual Revolution in Precision Transmission

 

Core Components of Complex Transmission Systems
Stainless steel double-row gear components serve a dual transmission function in precision machinery, achieving power splitting, speed change, or synchronous control through two rows of precisely meshing teeth. These components are widely used in high-precision transmission systems in textile machinery, printing equipment, and automated packaging production lines. Their unique structural design significantly improves transmission efficiency and space utilization.

 

Dual Breakthrough in Five-Axis CNC Machining
Five-axis CNC technology provides a revolutionary solution for the manufacturing of stainless steel double-row gears. Through the coordinated control of five motion axes, the machine tool can complete all machining processes for both rows of gears in a single setup. Addressing the unique axial offset requirements and phase accuracy of double-row gears, the five-axis system dynamically adjusts the tool angle, ensuring micron-level precision in the relative position of the two rows of teeth.

Intelligent Forming of Precision Structures
For stainless steel materials such as 316L and 17-4PH, five-axis CNC employs a composite machining strategy. After the first row of gears is machined, the system uses a high-precision rotary table for precise indexing, initiating the milling operation for the second row of gears. A smart cooling system, working in conjunction with specialized cutting tools, effectively controls thermal deformation during machining, ensuring the parallelism and coaxiality of the two rows of gear teeth.

 

Precise Control of Technical Details

During machining, the five-axis CNC system monitors the cutting status in real time. For the meshing requirements of double-row gears, the system uses a laser measuring device to perform online inspection of the first row of gears, automatically correcting the machining parameters of the second row based on the measurement data.

Five-axis CNC technology not only solves the manufacturing challenges of double-row gears but also redefines the quality standards for precision transmission components. It transforms the machining challenges of complex geometries into technological advantages, providing strong technical support for the modern machinery manufacturing industry to develop towards higher precision and higher efficiency, becoming an important engine driving the advancement of industrial transmission technology.

 

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

2D inspection equipment

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied

ꁆ ꁇ

Five axis CNC workshop

The factory covers an area of approximately 2000 square meters and has mastered core processing technologies. Equipped with high-end precision production equipment, CNC precision: CNC lathes, five axis CNC, four axis CNC, stamping equipment, die-casting equipment, and other 2.5-dimensional testing equipment.

We strictly control every step from design drawings to finished product delivery. Select high-quality aluminum alloy materials such as 6061 and 7075 to ensure that the parts have excellent strength, lightweight, and corrosion resistance. Our processing accuracy can reach ± 0.01mm, which can perfectly meet the requirements of complex structures, precise hole positions, and high standard surface treatments (such as anodizing, sandblasting, conductive oxidation, etc) .

For surface treatment, our suppliers have been cooperating with us for many years. They have rich experience and are familiar with each other's quality requirements. Stable quality and greater assurance. For example, heat treatment, painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment, hardening, laser marking, etc. can be carried out according to customer requirements. Aluminum alloy surface.

Commercial packaging:

1. Plastic bag+color box+cardboard box+pallet；

2. Industrial packaging；

3. Plastic pipes+cardboard boxes+pallets; Plastic bag+kraft paper+cardboard box+pallet; According to the customer's requirements.

Frequently Asked Questions:

Q1: Where can I obtain product and price information?

A1: Send us an inquiry email and we will contact you as soon as we receive your email.

 

Q2: How long can I get the sample?

A2: Depending on your specific project, it usually takes 3-7 days.

 

Q3: What kind of information do you need to quote?

A3: Please provide product drawings in PDF format. It would be better to provide them in STEP or IGS format.

 

Q4: What are the payment terms?

A4: We accept a 50% deposit. Once the goods are ready, we will take photos or videos for you to verify, and then you can pay the remaining balance. We can accept small batches.

 

Q5: How to deliver?

A5: We deliver the goods through a courier company.

 

Q6: Are you a trading company or a factory?

A6: We have 17 experienced engineers, over 50 employees, and nearly 3000 square meters of factory space.

 

Q7: What if we don't have the drawings?

A7: Please send your samples to our factory so that we can replicate and provide a better solution. If you send us pictures or drafts of dimensions (length, height, width), we will create CAD or 3D files for you.

 

Q8: Can we get some samples before mass production?

A8: Of course you can.

 

Q9: Is it safe to send you my drawings?

A9: Of course .

 

Q10: Can I learn about the operation of my product without going to your company?

A10: We will provide a detailed production plan and send a weekly report with digital images and videos to display the processing progress.

 

A11:  If the quality of the products you produce is poor, will you issue a refund?

Q11: In fact, we will not take the risk of producing low-quality products. At the same time, we produce high-quality products until you are satisfied.

Two dimensional testing

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